How a Flat Die Thread Rolling Machine Works

Flat Die Thread Rolling Machine by Industrial Machinery Corporation

Flat Die Thread Rolling Machine by Industrial Machinery Corporation thumbnail

This guide explains the working process and selection of Flat Die Thread Rolling Machine.

Understand the working process

The purpose of this configuration is to form external threads on suitable fastener blanks between matched flat dies. The blank rolls between the matched flat die faces as their relative movement forms the external thread by material displacement. The process begins with a suitable component or starting stock and a defined result. Before selecting equipment, identify blank diameter and material, fastener shape, thread form and thread length. These requirements establish the operation to be performed and the information needed for the setup.

Review the setup sequence

The tooling and holding discussion includes flat-die geometry, blank presentation, feeding and changeover requirements. Check compatibility and the supplied operating guidance before starting a new job or changing a component size. The blank and flat-die profile should be considered together; this is cold forming rather than thread cutting. Preparation and any following production stage must be considered separately where the finished component needs additional work.

Check the result and select the model

The component review should cover formed thread dimensions, gauge acceptance and the condition of the blank. Agree the inspection requirements for a representative sample before comparing output estimates. Consult the specifications below and discuss the drawing and material with IMC. Select the available options and use the Quote List to request a configuration with clearly identified tools and accessories. This working overview supports selection; follow the instructions supplied for the actual machine.

Information to send with your enquiry

Blank diameter and material
Fastener shape
Thread form and thread length

To review your application, send IMC your component drawing and requirements. You can also compare related machines and tooling in the product range.

VIEW SPECIFICATIONS

Available options

Select the required options and add this machine to your quotation.

Available Options

Mini Max Diameter of the job

Max Thread Length Require

Thread Type

Purchase

Expected Price

Review your selected machine and options in the Quote List before sending your requirement.

VIDEO REFERENCE

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TECHNICAL DATA

Technical Specifications

Model data and technical details supplied for this product. Final configuration can be confirmed against your application.

<div><p>Ever since we landed in the business of industrial machine manufacturing in 2011, we have been working rigorously to serve all our clients and buyers with the best industrial machines. We are not reticent about working 24 hours a day seven days a month to make industrial machines and dress them with all the qualities that we have been renowned for. This is probably the reason why in a very short span of just 12 years, we have got the tag of being one of the best industrial machine manufacturing companies in India. Through all the experience that we have gained in this field we have developed a proficiency in designing a wide range of products and one such product is the flat die thread rolling machine that we specialize in constructing. For more than six years now we have been producing flat die thread rolling machines and developed huge expertise in making and exporting 2 and 3 roller thread rolling machines in both variants of mechanical as well as hydraulic editions. </p><p>Over the years, the <strong>Flat Die Thread Rolling Machine</strong> has proven itself to be a wonderful machine for assembling of threads, worms, knurls, serrations, and many others. Having more than 12 years in this business clears the fact that we have all the necessary technical knowledge and expertise to build a flat die thread rolling machine as per the requirements and specifications mentioned by the client while placing the order. Following are the standard accessories that we provide to all our clients with the customized or non-customized form of flat die thread rolling machine that we manufacture here at our manufacturing base located in Ludhiana: </p><ul><li>A vibratory hopper feeder or rotary drum-type hopper feeder is provided as per the requirement of the buyer.</li><li><br></li><li>One set of dies for one standard size.</li><li>One set of tools and one set of special adjusting tools.</li></ul>And mentioned beneath are the optional accessories that are given by us to all our buyers of this machine. It should be noted that these are not mandatory parts of the machine but a client can get them installed on their machines as per their customization requirement and preferences: <ul><li>Sliding hopper feeder (stairs type) provided at additional cost as per request of the buyer.</li><li>Drum-type chips separator and roller-type scrapping thread chips are provided on request.</li></ul>Apart from this, while making our <strong>flat die thread rolling machine,</strong> we make every assurance that we are using the best of technology, upgraded software, and the newest technical know-how to make it and are designing and manufacturing flat die thread rolling machines that are consistent, competent, attuned, hard-wearing, trustworthy and handy flat die thread rolling machine. All the raw material that is to be used for making our Machine is driven from the best resources and always made sure by our quality vigilance team that the raw material is perfectly fit for use without even a tinge of defect or imperfectness. The Flat Die Thread Rolling Machine made by us has the potential to produce both large and small batches of all kinds. <p></p><p><strong>Specifications:</strong></p><table class="table table-striped table-bordered dataTable" id="DataTables_Table_0"><tbody><tr><td><strong>Model  No.</strong></td><td>FDTRM-1</td><td>FDTRM-2</td><td>FDTRM-3</td><td>FDTRM-4</td><td>FDTRM-5</td><td>FDTRM-6</td></tr><tr><td>Min. Max. Dia Can Be Rolled</td><td>1/16"x1/4"</td><td>1/8"x1/2"</td><td>1/8"x 1/2"</td><td>1/4"x5/8"</td><td>1/4"x3/4"</td><td>1/4"x7/8"</td></tr><tr><td>Max. Length of Thread</td><td>2""</td><td>2.1/2""</td><td>3""</td><td>3""</td><td>4""</td><td>4""</td></tr><tr><td>Dimension of Fixed Dia</td><td>3"x2"x1"</td><td>5"x2.1/2"x1"</td><td>5"x3"x1"</td><td>6"x3"x1"</td><td>6"x4"x1"</td><td>7"x4"x1"</td></tr><tr><td>Dimension of Moving Dia</td><td>4"x2"x1"</td><td>6"x2.1/2"x1"</td><td>6"x3"x1"</td><td>7"x3"x1"</td><td>7"x4"x1"</td><td>8"x4"x1"</td></tr><tr><td>Production in Pieces Per Minute</td><td>80</td><td>60</td><td>60</td><td>50</td><td>30</td><td>30</td></tr><tr><td>Power Required in H.P.</td><td>2</td><td>3</td><td>5</td><td>7.5</td><td>10</td><td>15</td></tr></tbody></table><br><p></p> </div> <section id="frequently-asked-questions" class="container py-4 my-5" aria-labelledby="product-faq-heading"> <div class="row justify-content-center"> <div class="col-lg-10"> <h2 id="product-faq-heading" class="font-weight-bold text-transform-none text-9 line-height-2 pb-2 mb-4">Frequently Asked Questions About Flat Die Thread Rolling Machine</h2> <div class="imc-product-faq-list"> <div class="imc-product-faq-item" id="product-faq-2-1"> <button type="button" class="imc-product-faq-question" id="product-faq-2-1-button" aria-expanded="false" aria-controls="product-faq-2-1-answer"> <span class="imc-product-faq-question-text">How should blanks be prepared for flat-die rolling?</span> <span class="imc-product-faq-icon" aria-hidden="true">+</span> </button> <div class="imc-product-faq-answer" id="product-faq-2-1-answer" role="region" aria-labelledby="product-faq-2-1-button"> <p class="mb-2">Blank diameter, material condition and entry geometry need to suit the selected thread and die set. Have IMC review these before fixing the upstream blank-making process.</p> </div> </div> <div class="imc-product-faq-item" id="product-faq-2-2"> <button type="button" class="imc-product-faq-question" id="product-faq-2-2-button" aria-expanded="false" aria-controls="product-faq-2-2-answer"> <span class="imc-product-faq-question-text">What should I send when enquiring about flat die thread rolling machine?</span> <span class="imc-product-faq-icon" aria-hidden="true">+</span> </button> <div class="imc-product-faq-answer" id="product-faq-2-2-answer" role="region" aria-labelledby="product-faq-2-2-button"> <p class="mb-2">Include blank preparation and the fastener drawing, the finished component drawing and the quantity you intend to produce. These details help IMC review the machine and tooling together.</p> </div> </div> <div class="imc-product-faq-item" id="product-faq-2-3"> <button type="button" class="imc-product-faq-question" id="product-faq-2-3-button" aria-expanded="false" aria-controls="product-faq-2-3-answer"> <span class="imc-product-faq-question-text">What operation does this flat die thread rolling machine support?</span> <span class="imc-product-faq-icon" aria-hidden="true">+</span> </button> <div class="imc-product-faq-answer" id="product-faq-2-3-answer" role="region" aria-labelledby="product-faq-2-3-button"> <p class="mb-2">External threads are formed between flat dies as the prepared blank passes through the rolling cycle.</p> </div> </div> </div> </div> </div> </section>